Robotic welding

When welding the subgroups of larger-series products, then we use the welding-torch on the robotic arm manipulator assemble them into are bigger units. This technology, including positioning tables, is the best option for precise and productive welding.

Robotic welding

When welding the subgroups of larger-series products, then we use the welding-torch on the robotic arm manipulator assemble them into are bigger units. This technology, including positioning tables, is the best option for precise and productive welding.

Portal workstation with IRB 2400L

The portal robotic welding workstation consists of the robot ABB IRB 2400L mounted on the Andon portal with a 6-meter driving effective track. The two positioners with 750 kg and 500 kg weight capacity are used for clamping and handling of the welded workpieces. 

The workplace is divided into two individual welding units. Each unit contains one positioner for a welded workpiece with the 360-degree-rotation capability in the horizontal axis. The units are connected with the portal driving device on which the robot hangs. Each workstation is equipped with a safety device and a general control panel for workplace operation. 

The device can operate only one welding unit as well. The second unit can be used to set up the production of a new product or to exchange the agent. The level of workplace safety meets the high standards thanks to high reliability of the control system. The welding inverter is designed to weld in automatic operation. 

The workstation also includes the wire feeder, the welding torch and the water cooled unit. 

Parameters


Working range

1800 mm

Payload

7 kg

Number of axes

6

Additional load on the piston tip of the working arm

1 kg

Additional load on the working arm rear end

10 kg

Additional base-unit load

35 kg

Position repeatability

0,03 - 0,07 mm

Path repeatability

0,11 - 0,15 mm

Working range - axis 1

360°

Working range - axis 2

210°

Working range - axis 3

125°

Working range - axis 4

370°

Working range - axis 5

230°

Working range - axis 6

800°

Max. positioning speed - axis 1

150°/s

Max. positioning speed - axis 2

150°/s

Max. positioning speed - axis 3

150°/s

Max. positioning speed - axis 4

360°/s

Max. positioning speed - axis 5

360°/s

Max. positioning speed - axis 6

450°/s

Machine dimensions (l x w x h)

723 x 600 x 1731 mm

Machine weight

380 kg

 

 

Positioner IRBP 500L

The distance between clamping flanges

2000 mm

The workpiece rotation diameter

1600 mm

Handling capacity

500 kg

 

 

Positioner IRBP 750L

 

The distance between clamping flanges

3150 mm

The workpiece rotation diameter

1600 mm

Handling capacity

750 kg


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